Concrete product handling and transfer system

Concrete product manufacturers have needs to increase the efficiency in the production process of concrete products, also to exclude the human factor from the production sector where possible to have a constant quality of concrete products.

METALIKA make and offer equipment as a solution to increase the efficiency in the production of concrete products, such as automatic stations for packing concrete products(cubing station), elevators and transport tables for transferring pallets with concrete products, robots for manipulation within the production line of concrete products, equipment for stretch packaging and strapping of concrete products, “FINGER CAR SYSTEM” as the highest degree of automation in the production of concrete products.

50 years of experience in the production of equipment for manufacturing concrete products allows us to create different configurations of production lines in agreement with the customer and adapt to the possible improvement of production in the future according to his plans.

CONCRETE PRODUCT CUBING

ASP-1000 Automatic cuber station

Automatic cuber unit for packing dry concrete products on transport pallet.

METALIKA designed Automatic equipment for packing concrete products is suitable for all configuration of concrete block production lines, ASP-1000 can pack concrete products from 2 boards

SZP-2H Hydraulic cuber station

SZP-2 is hydraulic cubing equipment for packing dry concrete products on transport pallets.
One operator is required.
Hydraulic power pack is located on chassis, stabilizers above hydraulic clamps.

ELEVATORS, LOWERATORS AND CONVEYORS FOR CONCRETE PRODUCTS

RS-2 Elevator and lowerator

METALIKA designed Elevators for handling boards with concrete products in automatic concrete product manufacturing line. METALIKA RS-2 elevators transfer production boards with fresh concrete products in cassettes and remove production boards with dry concrete products from cassettes.

SLPV-2F ELEVATOR AND LOWERATOR

SLPV-2F Automatic lowerator and elevator, elevators for lifting production pallets with concrete products.

METALIKA designed elevators SLPV-2F to be suitable for concrete block manufacturing line in configuration with our KRS SYSTEM and in-line with automatic concrete block machine RVP-2000

PP-20 Elevator and lowerator

PP-20 Elevator for lifting production pallets with concrete products – wet side

PP-20 Lowerator lifting the production pallets onto a conveyor that transports the pallets to the concrete product cubing station.

PP-20 is suitable in configuration of concrete product manufacturing line where is required forklift with racks (forklift rack system).

PP-15/400 Elevator and lowerator

PP-15/400 Elevator for lifting production boards with fresh concrete products  Elevator handling one production board – pallet on each level)
PP-15/400 Lowerator for lowering the production boards onto conveyor for transfer production boards to automatic cubing station ASP-1000  Lowerator handling one production board – pallet on each level

SLP-16 Palletizer

SLP-16 Palletizer (robot) for production board stacking, it is used only for wet side of concrete product manufacturing line.

Simple packaging production pallets with fresh concrete products (concrete blocks, pavers, kerbstones) on top of each other, it is necessary to place spacers between

Production board returning system

System for returning boards in concrete block machine consist:  1.Conveyor for transfer production boards with concrete products from lowerator to cubing equipment and from cuber to production board turner unit. 2.Production board turner (Pallet turner unit)

HEAVY DUTY conveyor for transport pallets

Automatic conveyor unit for transfer transport pallets with packed dry concrete products from automatic cuber ASP-1000 to the end of the concrete product manufacturing line.

DPAL-10 Transport pallet feeder

Automatic equipment for placing transport pallets on HEAVY DUTY conveyor.

Complete system is automatic, which is controled from centralized control room.

CONCRETE PRODUCT PACKING

WRAPPING STATION FOR PACKING CONCRETE PRODUCTS

Automatic stretching machine with rotating arm and motorized pre-stretching, automatic equipment for wrapping pallet with packed concrete products.

STRAPPING STATION FOR PACKING CONCRETE PRODUCTS

Fully automatic strapping machine, to perform horizontal or vertical pallet strapping with packed concrete products.

FINGER CAR SYSTEM

METALIKA Finger Car system is end-level of automatic concrete product manufacturing equipment.
METALIKA Finger Car system is top level automation of concrete product manufacturing lines.